I built a 10 inch mini rack from aluminium extrusions

(louwrentius.com)

49 points | by louwrentius 2 days ago

8 comments

  • msisk6 1 hour ago
    These aluminum extrusions are called T-Slot, or as McMaster-Carr calls it, "T-Slotted Framing". Very common in industry; we have it everywhere on the Boeing factory floors. Not cheap, but very durable and reusable. Highly recommended.

    Check it out starting on page 2240 of your McMaster-Carr 132 catalog. They have all kinds of things you can mount up like monitor arms. It's an erector set toy for engineers. ;)

  • jm4rch 5 days ago
    I didn't originate this idea, but if you're curious about other options... I found success using an IKEA Helmer for my home lab.

    https://www.ikea.com/us/en/p/helmer-drawer-unit-on-casters-b...

    • fhn 39 minutes ago
      can you share a pic?
    • louwrentius 4 days ago
      Thanks for sharing. I’m running a lack rack for 15 years, would have been fitting
  • bartvk 2 days ago
    It would be cool to design custom aluminum brackets for the fans. However I found that although ordering 3D prints is very cheap, using (for example) PCBWay for CNCing something out of aluminum is very expensive.
  • addaon 2 days ago
    Why use the original power bricks, with the space claim and awful routing, instead of just going to a single dc/dc... either directly if no individual power control is needed, or to a relay block or switch block if automated / manual individual control is needed?
    • louwrentius 2 days ago
      I haven’t found a solution for a single DC power supply I can connect to the systems. Maybe I have to solder something together myself.
      • hydrogen7800 1 hour ago
        Man, I spent a lot of time looking for something like this when i bought my NAS and got annoyed with all the power bricks. Guitar players use them[0] to power their several guitar pedals, but the polarity, voltage and plug form factors are all the same, as far as I know. The various devices i have use slightly different plugs, polarities and i think not all are 12VDC.

        I'm very surprised that nothing like this exists in the tech/IT space. There can't be that many form factors, voltages, etc. to deal with.

        [0] I think something like this: https://www.monoprice.com/product?p_id=600062

      • addaon 2 days ago
        Meanwell is the standard answer for this sort of thing; something in the SD-500 family or sized/optioned as you need. You'll have to do the connectors yourself; you may be able to find junction-post-to-barrel-plug leads of the right size and length off the shelf, but I'd be surprised, and soldering them would take less time than shopping for them.
      • briHass 1 hour ago
        An old PC ATX power supply is great for most things that use 5/12V. You get the 2 most common voltages for network gear, with plenty of capacity and efficiency (with a decent PSU.)

        You do have to solder, though I wouldn't be surprised if one can find sata power to barrel adapters on AliExpress.

        • swed420 50 minutes ago
          They make breakout boards that mate with the main ATX motherboard connector on the PSU. Bonus that some of them even include fuses.

          And at that point, why not just chop up an old ATX case to house everything, assuming there's clearance.

  • ssl-3 1 hour ago
    Which part of this is a "rack"?
    • someonebaggy 17 minutes ago
      the whole thing?
      • protocolture 2 minutes ago
        I think the issue is that these arent close to rack specification. So its a rack in that its a set of shelves, but its not a Rack as the technology industry would define it.
  • TacticalCoder 2 days ago
    This looks good: I've got three HP NUCs like in TFA + three Pi on my desk (got more than that altogether) and it's indeed a cable mess.

    > Aluminium extrusions are bars with a groove on all four sides. These bars have a standard format and you can slide all kinds of equipment in there and lock it in place with set screws. It seems to be used a lot for home made 3D printers, CNC machines and whatnot.

    They're also called "T-slot" and 80/20 (from the brand).

    https://en.wikipedia.org/wiki/T-slot_structural_framing

    Plenty of free 3D models for tiny parts for those that can be printed at home (careful though: most won't hold much weight).

    • pseudohadamard 1 day ago
      Built something fairly similar about 15 years ago. The cheapest way by far to do it is get everything you need off Aliexpress except the alu sheets which you can typically get as offcuts from local manufacturers, I was lucky enough to pick up some odd shapes that had been used for signage for next to nothing that I could cut to the right size. Since you need to buy bags of 50 or more of the M5 fixings, you an bundle them up and recover some or all of the cost by selling them locally once you've used the few you need.
  • markhahn 2 hours ago
    we call that a shelf.
  • localdeclan 2 days ago
    Awww, its so adorable